How to set up or operate an air compressor

A few months back, we tested to find the best framing nailer. We also compared the best air compressor. We had a good time, but every single one of the pneumatic models would be useless were it not for the unsung hero of that particular shootout: the air compressor. Not everyone knows how to use an air compressor properly, however. In this entry into our Training the Apprentice series, we cover the basics.

Framing nailers arent the only tools that need pneumatic (air) power to function. Rather than running off of electricity, many tools in both the Pro and DIY arsenal run off of compressed air. Compressed air plays a big role in construction, mechanic, and painting applications. In shortdont skimp on this tool!

How to Use a Compressor: Just the Pro Tips

  • Make sure your compressor has the PSI and SCFM to keep up with the tools youre using
  • Avoid gas with ethanol or use a stabilizer
  • Add more hose instead of extension cords for greater reach
  • Run the compressor with the drains open for 30 minutes to break in the motor
  • Check the air filter frequently and replace when it gets too much build up
  • Drain the tank at the end of the day to release moisture build-up
  • Check the tank expiration date to avoid bursting
  • Check the duty cycle and make sure it matches your applications

If youre just learning how to use an air compressor, dont stress out. Its effortless to pick up, and once you go through the process a few times, it will seem like second nature.

How to Use an Air Compressor Initial Setup

Lets start with checking the oil. Most smaller air compressors these days wont require oil to operate, but the bigger ones probably will. No matter the size, before you fire up your air compressor, check the manual to make sure your compressor uses oil, and where it goes.

Chances are good that if your compressor does need oil to function, youll find the dipstick near the bottom of one of the compressors ends. Pull it out, and just like with your cars engine oil, check the oil level. Add more if its getting low.

In some cases, such as with our 80-Gallon NorthStar compressor, the manufacturer provides an easy to read window into your oil reservoir. Compressor oil can be found at most hardware, auto parts, and home improvement stores.

How to Use An Air Compressor - check the oilHow to Use An Air Compressor - check the oilIf the oil in your compressors oil window looks milky like this one, its time to change it out.

Using a Gas-Powered Air Compressor Requires Fuel

When youre using a gas-powered air compressor, try to use ethanol-free gasoline or something like TruFuelpremix. It will help your compressor last longer. If you absolutely have to use regular gas, add anethanol-specific fuel stabilizer like Stabil to it.

You also might need a break-in period for it to run optimally. Check the manual to see what kind of break-in procedure you should use on a new compressor. A good rule of thumb is to open the drains and then let the air compressor run for 30 minutes.

When Using an Electric Air Compressor, Watch Your Cord Length

Obviously, an electric air compressor requires powerso plug it in. When you can, avoid using extension cords on AC models if there isnt a working outlet near where you intend to work. The wrong extension cords can cause the compressor to overheat. Its better to connect multiple air hoses together to get air to your tool.

If you dont know what kind of extension cord will work for your air compressor, check out our extension cord size chart for reference.

Attach Your Hose to the Regulator

Attach your hose to the regulator valve. Thats the valve next to the pressure gauge on the compressor. This part ought to be pretty easy to figure out, but your hose will have a male connection while your compressor will have a female plug.

Youll need to slide the moving part of the coupler in to allow the hose end to connect. If the compressor has air in it, some will release as you lock the hose in place and youll feel it push back.

On the other end of the hose, youll have that same type of female plug. The tool has a male stem that attaches to the adapter on the end of the hose.

Test the Safety Valve

Pull the safety valve. You should be able to find it near the hose line. If you pull it and hear air hissing, youre in good shape. Push the valve back in place before starting up the compressor. If you dont hear air escaping, but can put the valve back in place, youre probably still good.

air compressor safety valveair compressor safety valve

Turn the Compressor On and Fill the Tank

Turn the compressor on and wait for the tank to fill up. Youll know that youre ready to get to work when the needle on the tank pressure gauge stops moving forward and the motor stops.

How To Use An Air CompressorHow To Use An Air Compressor

Figure out how much air pressure your tool needs to operate properly. Usually, this information will be printed on the underside of the tool. If you cant find it on the tool, the manual will definitely have that information available. Every tool has a different PSI rating, so when you switch tools, youll need to adjust the hose pressure as well.

PSI isnt the only consideration, though. Youll also want to check the SCFM requirement, or how much airflow the tool needs. Tools like nailers just need a quick burst of air while something like an air sander requires constant airflow at a high level.

check the max PSI on your toolscheck the max PSI on your tools

Adjust the Air Regulator

This next step requires you to adjust the regulator knob. One way (usually clockwise) will give you more pressure while the opposite direction will lower it. It only takes a few seconds for the compressor to stabilize. Dont be afraid to make small adjustments until you get it where you want it.

using an air compressor pressure dialusing an air compressor pressure dial

Every time you use your power tool, the tanks pressure will drop as that compressed air goes through the hose to your tool. When the pressure in the tank drops too low, the compressor will kick back on, refilling the tank.

PSI isnt the only consideration, though. Youll also want to check the SCFM requirement, or how much airflow the tool needs. Tools like nailers just need a quick burst of air while something like an air sander requires constant airflow at a high level.

Know Your Duty Cycle Rating

Every compressor has a duty cycle rating. Thats the work rate the motor can handle without risking damage. Some compressors can have a 100% duty cycle, meaning you can use it all day without a break if you want.

Others might have a 50% duty cycle. If you use it for 5 minutes, it needs a 5-minute break. Often, air compressors that have a duty cycle of less than 100% will tell you specifically how much time it can run (like 10-minute intervals).

Maintaining Your Air Compressor

You need a break at the end of the day and your compressor needs to decompress as well.

Drain the Tank

When you finished your work, youll need to open the drain valve on the underside of the tank to release any moisture. This needs to happen after every use, as water and metal typically dont get along for long periods of time. Where we are in Central Florida, theres a little bit of salt thats in the air, accelerating the rusting process. Since the rust starts on the inside of the tank, its not something youll notice until you start getting brown water coming out.

Turn off the compressor first. When you open the drain valve, the escaping air will also push any moisture collecting around the bottom of the tank out.Alternatively, turn the pressure regulator knob to switch off the hoses air supply and turn off the compressor. Then, wait for the pressure to leave the compressor. You can pull the pressure relief valve to release the air faster. This wont release the moisture, though.

  • How To Use An Air CompressorHow To Use An Air Compressor
  • How To Use An Air CompressorHow To Use An Air Compressor

Keep an Eye on the Air Filter

Get into the habit of checking the air filter every time you use it. Too much gunk begins to starve the motor and can cause it to fail. Replace it when you start to see a significant amount of build-up on it.

Check that Oil One More Time

After youve finished storing away hoses, take this opportunity to check the oil again, and replace it if its dropped too low. Once a year, youll want to replace the oil altogether. Consult your manual for the best way to go about this.

Air Tanks Have a Lifespan

Air compressor tanks have a limited lifespan. While draining the tank will help extend it, it will still eventually be at risk for bursting. Check the data label to see when you should replace the air tank.

Finally, if you have any tips or tricks for how to use an air compressor, feel free to add them to the comments section below.

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